Heavy Duty

Flat Bed – 1-Needle Machine

Flat Bed - 1-Needle MachineFirst of M-TYPE – The new generation. Single-needle lockstitch flat bed machine with bottom feed, needle feed and alternating feet and a maximum stitch length of 12 mm. The 867-190020 ECO is equipped with a large vertical hook. With the M-TYPE series a vision has become reality – a platform for medium heavy duty machines creating a new dimension of functionality and flexibility for all kinds of medium -weight applications. The lockstitch flat bed machine class 867, the first model of M-TYPE series, will set new standards. Above all, the modern design allows an enlarged clearance under the arm as well as a better view on the sewing area. The highly efficient sewing parameters combined with a great variety of equipment make the 867 an ideal operating means for universal use.

Flat Bed - 1-Needle MachineSingle-needle lockstitch flat bed machine with bottom feed, needle feed and alternating feet and a maximum stitch length of 12 mm. The 867-190040 ECO is equipped with an oversized XXL vertical hook. The bobbin thread capacity increased by 70% makes it possible to reduce the number of bobbin changes nearly by half. With the M-TYPE series a vision has become reality – a platform for medium heavy duty machines creating a new dimension of functionality and flexibility for all kinds of medium -weight applications. The lockstitch flat bed machine class 867, the first model of M-TYPE series, will set new standards. Above all, the modern design allows an enlarged clearance under the arm as well as a better view on the sewing area. The highly efficient sewing parameters combined with a great variety of equipment make the 867 an ideal operating means for universal use.

Flat Bed - 1-Needle MachineSingle-needle lockstitch flat bed machine with bottom feed, needle feed and alternating feet and a maximum stitch length of 12 mm. The 867-190342 CLASSIC is equipped with automatic sewing foot lift, an integrated second stitch length, an integrated second thread tension, quick stroke adjustment, automatic backtacking, thread trimmer, oil level warning lamp and an oversized XXL vertical hook. The bobbin thread capacity increased by 70% makes it possible to reduce the number of bobbin changes nearly by half. With the M-TYPE series a vision has become reality – a platform for medium heavy duty machines creating a new dimension of functionality and flexibility for all kinds of medium -weight applications. The lockstitch flat bed machine class 867, the first model of M-TYPE series, will set new standards. Above all, the modern design allows an enlarged clearance under the arm as well as a better view on the sewing area. The highly efficient sewing parameters combined with a great variety of equipment make the 867 an ideal operating means for universal use.

Flat Bed - 1-Needle MachineThe M-TYPE special machine for simultaneous sewing and timming. Robust, switchable edge trimmer for the flexible use with and without trimming of the fabric edges. Neat fabric edges in the prefabrication of padded upholstery parts. Constant seam margins and congruent fabric edges in case of “narrow margins”. Efficient working method by simultaneous sewing and trimming. High bobbin thread capacity due to XXL hook. Equipment features corresponding to the M-TYPE CLASSIC version like thread trimmer, automatic backtacking, pneumatic sewing foot lift, integrated LED sewing lamp and maintenance indicator. Sewing equipment for various trimming margins.

Flat Bed - 1-Needle MachineTypical TW1-1245 single needle Compound Feed Lockstitch Sewing Machine. For medium & heavy material such as leather, synthetics. Suitable for sewing products such as suit cases, tents etc.

Flat Bed - 1-Needle MachineTypical TW1-898 High-Performance 1 & 2 Needle Compound Feed Lockstitch Sewing Machine.
∙ Stitch type 301 / Vertical hook
∙ Max. sewing speed 3,500 spm.
∙ Max. stitch length 9 mm
∙ Max. top feet stroke 7 mm
∙ Max. fabric clearance 16 mm with knee lever
∙ Balance wheel 75 mm. Automatic lubrication system

Flat Bed – 2-Needle Machine

Flat Bed - 2-Needle MachineDurkopp Adler Twin-needle lockstitch flat bed machine with bottom feed, needle feed and alternating feet and a maximum stitch length of 12 mm. The 867-290020 ECO is equipped with large vertical hooks. With the M-TYPE series a vision has become reality – a platform for medium heavy duty machines creating a new dimension of functionality and flexibility for all kinds of medium -weight applications. The lockstitch flat bed machine class 867, the first model of M-TYPE series, will set new standards. Above all, the modern design allows an enlarged clearance under the arm as well as a better view on the sewing area. The highly efficient sewing parameters combined with a great variety of equipment make the 867 an ideal operating means for universal use.

Flat Bed - 2-Needle MachineDurkopp Adler 867 CLASSIC Silverline – High Technology with perfect price-performance ratio. ECO and CLASSIC describes clearly defined level of functionality and upgradability of all machines out of the M-TYPE platform. ECO stands for perfect seam results, low maintenance construction and a modern design without automatic functions like thread trimming, sewing foot lift, backtack, etc. CLASSIC means machines with highest level of convenience and performance for maximum efficiency and flexibility. The new CLASSIC Silverline subclasses of 867 with its equipment characteristics take place between the ECO and CLASSIC Goldline version. Automatic functions like sewing foot lift, thread trimmer and automatic backtacking combined with the huge range of sewing equipment and additional equipment these machines meets the requirements in the field of medium heavy duty applications.

Flat Bed - 2-Needle MachineDurkopp Adler Twin-needle lockstitch flat bed machine with bottom feed, needle feed and alternating feet and a maximum stitch length of 12 mm. The 867-290322 CLASSIC is equipped with automatic sewing foot lift, an integrated second stitch length, an integrated second thread tension, quick stroke adjustment, automatic backtacking, thread trimmer, oil level warning lamp and large vertical hooks. With the M-TYPE series a vision has become reality – a platform for medium heavy duty machines creating a new dimension of functionality and flexibility for all kinds of medium -weight applications. The lockstitch flat bed machine class 867, the first model of M-TYPE series, will set new standards. Above all, the modern design allows an enlarged clearance under the arm as well as a better view on the sewing area. The highly efficient sewing parameters combined with a great variety of equipment make the 867 an ideal operating means for universal use.

Flat Bed - 2-Needle MachineSunstar Flat bed, 1/2-Needles, Unison Feed, Lock Stitch Sewing Machine with Horizontal Large Hook and Automatic Thread Trimmer

Flat Bed – Long Arm Machine

Long Arm MachineDurkopp Adler long arm Relief-type topstitching operations in heavy-weight materials. Especially when processing thick leather qualities a relief-type seam pattern with hand made appearance is only made possible, if leather and thread thickness as well as stitch length and seam quality go well together. The heavy-weight long arm machines of class 221 are the specialists for this task offering ideal conditions due to the high clearance, the powerful and effective triple feed, the strong needle penetration power, the large stitch lengths and the oversized vertical hooks. When processing thick threads and heavy-weight materials the robust design and the excellent sewing kinematics allow a constantly tight stitch formation and consequently accurate seams as well as neat stitch pattern.

Long Arm MachineDurkopp Adler single needle lockstitch zig-zag machine is used for straight stitch, 1-step, 2-step and 3- step zig-zag operations in the production of sails, tents and tarpaulins as well as for leather processing. The machine equipped with bottom feed and top puller feed for very heavy-weight materials, large barrel shuttle hook system, electro pneumatic backtacking with sewing foot lift and 760 mm clearance always ensures a safe seam, even with heavy-weight materials.

Long Arm MachineSewing operations on large-sized, voluminous and padded home upholstery pieces require the use of longarm machines with large clearance, powerful material feed and long stitch lengths. The robust lockstitch longarm machines offer ideal conditions for these tasks. In order to counteract the frequent and cost-intensive bobbin change when processing large-sized workpieces the 867-190342-70 is equipped with a XXL-hook. Above all, the “interiors” of these machines ensure considerably more productivity and quality. The alternating top feed stroke of max. 9 mm allows easy climbing over thick cross seams. The extremely high sewing foot lift of 20 mm facilitates the feeding and removing of the workpiece. TM-TYPE CLASSIC is equipped with automatik sewing foot lift, an integrated second stitch length, quick stroke adjustment, automatic backtacking, thread trimmer an integrated LED sewing light. The subclass 867-190322-70 corresponds to the 867-190342-70, but it is equipped with a large vertical hook.

Flat Bed – Extra Heavy Duty Machines

Extra Heavy Duty MachinesDurkopp Adler special sewing machine for heavy-weight materials. Topstitching seams in leather goods or in the home upholstery- the robust machines of class 204 are at their ease with heavy-weight materials. In case of the 204-370 the material feed is done by an optimized triple feed. The large barrel shuttle guarantees that even extremely thick sewing threads are processed without any problems. The first-class stitch pattern of the 204 can always be relied on.

Extra Heavy Duty MachinesDurkopp Adler 205 the powerful one for three dimensional workpieces. The great advantage of class 205-370 becomes especially apparent when processing three-dimensional workpieces of heaviest materials: The free-arm construction allows an unhindered material handling. Due to the optimized sewing kinematics and the triple feed the robust and reliable machine always provides a first-class stitch pattern. The large barrel shuttle sews thick threads without any problems. Thus, the 205-370 is a specialist for the manufacture of shoes and leather goods, saddlery, upholstery and technical textiles.

Flat Bed – Chain Stitching

Flat Bed Chain StitchDurkopp Adler Class 195 is suitable for high-quality double-chain-stitch seams in the application range “home and car upholstery” as well as “technical textiles”. A special advantage of the chain-stitch technology: no bobbin change required. The optimized sewing kinematics guarantees a safe stitch formation and regular firm stitches. Due to the differentiable feeding system even difficult-to-feed fabrics can be sewn without material shifting. Furthermore, the machines are specialists for binding or trimming by means of different equipment variations.

Flat Bed - Chain Stitch MachinesExcellent feeding features, a safe and constantly tight stitch formation – this is guaranteed by the sophisticated technique of the double-chain-stitch machine 195-171521. Thus, it meets the requirements for using chain-stitch technology for medium weight applications. Preparatory operations when manufacturing car interior decoration, home upholstery and technical textiles belong to the sewing processes which can be executed on this machine with particular efficiency. Apart from the high ease of use and service the machine is especially characterized by its superb performance parameters and its flexibility.

Flat Bed - Chain Stitch MachinesA displacement-free, flat sewing result and an accurately trimmed fabric edge are the conditions for an unproblematic further processing of padded upholstery parts. The sophisticated, bobbin less chain-stitch sewing technique of class 195-671110 as well as the high sewing speed, the large stitch length and the spacious clearance under the arm guarantee an unhindered and continuous manufacturing process resulting in a high productivity. The alternating, differential feeding system and the solid edge trimmer with high knife stroke allow an excellent processing quality and a precise trimming of all filling materials usual in the trade, even in case of voluminous multi-ply work-pieces.

Post Bed 1-Needle Machine

Post Bed - 1-Needle MachineDurkopp Adler 868 following the “First of M-Type” the second model of the M-Type series is available now – class 868 in the versions ECO and CLASSIC.
Owing to their spectrum of performance the single-needle and twin-needle post bed machines offer maximum flexibility.
The great variety of equipment makes it possible to use these machines for a multitude of applications on the sector of medium-heavy duty decorative stitching.
The design typical for the M-Type and the ergonomically arranged operating elements guarantee maximum ease of use for topstitching operations on three-dimensional workpieces.

Advantages of class 868

  • Extremely slim sewing head for an excellent view on the sewing area
  • Low noise level
  • Central wick lubrication (minimum lubrication incl. hook)
  • Smooth, powerful and effective material feed
  • Sewing feet and tape guides of class 768 can be used

Post Bed - 1-Needle MachineTypical One and Two Needle Post-Bed Lockstitch Sewing Machine
Technical Data

  • Stitch type 301
  • Max. sewing speed 3,000 spm.
  • Max. stitch length 7 mm
  • Max. fabric clearance 10 mm with knee lever
  • Balance wheel 65 mm eff. Dia.
  • Recommended motor power 0.7 kW
  • Roller foot diameter 30 mm (Option: 25/35 mm)

Clearance under the arm
260×290 mm
Automatic lubrication system and adjustable hook lubrication

Post Bed - 1-Needle MachineSunstar Post bed, 1/2-Needles, Unison Feed, Lock Stitch Sewing Machine with Horizontal Large Hook and Automatic Thread Trimmer

Post Bed – 2-Needle Machine

Post Bed - 2-Needle MachineFollowing the “First of M-Type” the second model of the M-Type series is available now – class 868 in the versions ECO and CLASSIC.
Owing to their spectrum of performance the single-needle and twin-needle post bed machines offer maximum flexibility.
The great variety of equipment makes it possible to use these machines for a multitude of applications on the sector of medium-heavy duty decorative stitching.
The design typical for the M-Type and the ergonomically arranged operating elements guarantee maximum ease of use for topstitching operations on three-dimensional workpieces.

Advantages of class 868
● Extremely slim sewing head for an excellent view on the sewing area
● Low noise level
● Central wick lubrication (minimum lubrication incl. hook)
● Smooth, powerful and effective material feed
● Sewing feet and tape guides of class 768 can be used

Post Bed - 2-Needle MachineDurkopp Adler M-TYPE 868 CLASSIC – the twin needle post bed machine with XXL hooks. High output owing to excellent performance parameters . Thread sizes up to Nm 8/3 max. Constantly tight stitch formation due to switchable second thread tension, even at thick spots. The high top feed stroke facilitates sewing over thick spots and cross seams . The high sewing foot stroke facilitates the feeding and removing of bulky workpieces. Excellent stitch pattern, constantly tight stitch formation, even with large stitch lengths and extreme thread sizes. High bobbin thread capacity due to XXL hooks. Up to 12 mm long stitches for decorative seams . Needle distances up to 30 mm. Twin needle decorative stitching in the field of home and car upholstery

Cylinder Head – 1-Needle Machine

Typical Cylinder Arm Compound Feed Lockstitch Sewing Machine

Cylinder Head - 1-Needle MachineTechnical Data
∙ Stitch type 301 lock stitch
∙ Max. sewing speed 2,200 spm. ∙ Max. stitch length 6.0 mm
∙ Max. top feed stroke 7.0 mm. ∙ Max. fabric clearance 14 mm
∙ Needle system 134-17 DP x17. ∙ Needle size Nm 80-100
∙ Balance wheel 80 mm eff. Dia.. ∙ Recommended motor power minimum 0.55 kW
∙ Cylinder arm diameter 46.5 mm. Clearance under the arm
257×110 mm. Lubrication system

Cylinder Head - 1-Needle MachineDurkopp Adler M-TYPE 669 ECO – the specialist for tubular workpieces. Sewing processes on tubular workpieces make highest demands on the qualification of the operator and on the efficiency of the sewing technology. The subclasses of the new M-TYPE free arm machine 669 with particularly slim machine arm make it possible to professionally realize difficult sewing processes like assembly and binding operations as well as decorative
stitching on small leather goods and difficultly accessible or tubular workpieces. A special feature of the 669 is its ability to bind the material edge with low tension. For this operation the bottom feed stroke can be deactivated by just a few steps which enables an optimum feeding movement. Sewing equipment especially adapted to this sewing operation allows a precise binding result combined with maximum productivity and quality. Due to outstanding performance parameters the 669 ECO offers high functionality and flexibility – at an attractive price.

Cylinder Head – 2-Needle Machine

Cylinder Head - 2-Needle MachineTwin needle lockstitch cylinder arm machine with bottom feed, needle feed and alternating feed. pecial sewing tasks in three-dimensional or tubular workpieces in the field of technical textiles, shoes and leather goods, soft luggage and similar products make high demands on the operating means. The single and twin needle cylinder arm machines class 869 with large vertical hooks, slim cylinder arm and the performance. parameters typical for the M-TYPE are specially designed for these tasks. Heavyweight materials and sewing threads up to a thread size of Nm 10/3 can be processed with these machines without any problem.

Cylinder Head - 2-Needle 002M-TYPE 869 CLASSIC Goldline – equipped with automatic basic functions and further functions like integrated second stitch length, integrated second thread tension, quick stroke adjustment, maintenance indicator and integrated LED sewing lamp. Special sewing tasks in three-dimensional or tubular workpieces in the field of technical textiles, shoes and leather goods, soft luggage and similar products make high demands on the operating means. The single and twin needle cylinder arm machines class 869 with large vertical hooks, slim cylinder arm and the performance. parameters typical for the M-TYPE are specially designed for these tasks. Heavyweight materials and sewing threads up to a thread size of Nm 10/3 can be processed with these machines without any problem.

Engineered Workstations

Engineerd WorkstationsBecause of their remarkable influence on design and exact styling, ruffling operations belong to the most important and most difficult preparatory work when manufactoring home upholstery and car interior decoration. The efficient engineered sewing station 550-12-23 has specially been developed for the processing of thick fabrics and difficult-to-feed material structures. The excellent sewing kinematics ensures a constantly high processing quality, not only with low, but also with extreme ruffling intensities. Individual ruffling programmes with coordinated functions and preselectable basic adjustments can be created , memorized and reproduced at any time by means of the integrated programme control.

Engineerd WorkstationsThe continuously improved protection of car passengers realized by the introduction of airbags makes increased demands on the seams of the automotive interior. In case of an accident the airbags integrated in seat covers, door panels or car fittings have to break through in an exactly defined seam section. This safety-relevant seam must be strong enough to resist the stress under normal conditions and at the same time it must guarantee the unrestricted, accurate exit of the airbag. Dürkopp Adler has developed the new engineered sewing station 550-867 to realize these airbag tearing seams in a professional way. The overall concept is oriented on process reliability as well as on the monitoring and documentation of the given sewing parameters and sewing processes.

Sewing Automats & Units

Sewing AutomatsDurkopp Adler Class 506 with direct drive – more safety, better quality, increased performance. In view of the extremely thick materials and sewing threads used in the production of safety belts, lashing and webbing maximum demands are made not only on the machinery to be used, but also on the safety and durability of the seams.The robust, state-of-the-art design, the high penetration force of the direct drive and the expert equipment of the 506 comply with the strict safety standards and allow a high output in combination with an excellent seam pattern quality.

Sewing Automats & UnitsDurkopp Adler 911-210-3020 – High application flexibility combined with M-TYPE sewing technology. The wide spectrum of applications in the field of reproducible safety seams and functional seams as well as decorative stitching in technical textiles, car interior decoration, garments and leather goods makes special demands on the operating means.
The pattern stitcher 911 with its new and innovative design and the flexible material clamp technology is predestinated for these tasks.
The approved M-TYPE sewing technology and the intuitive user software guarantee an excellent sewing result, maximum functionality and high productivity.

CNC-Controlled Pattern Stitchery

CNC-controlled pattern stitchery CNC-controlled pattern stitcher for medium-heavy duty applications. The wide spectrum of applications in the field of reproducible safety seams and functional seams as well as decorative stitching in technical textiles, car interior decoration, garments and leather goods makes special demands on the operating means.
The pattern stitcher with its new and innovative design and the flexible material clamp technology is predestined for these tasks.
The approved M-TYPE sewing technology and the intuitive user software guarantee an excellent sewing result, maximum functionality and high productivity.