Engineered Workstations

Sleeve Setting Machines

Jacket & Sleeve equipmentPerfectly fitting preruffling of the sleeve head and taping armholes Preruffling and taping with only one machine. 2-thread chainstitch with differential bottom feed and differential top feed for maximum quality and accurate repetition. Automatic feeding and cutting of the reinforcement tape. Easy handling due to screen-assisted, dialogue-oriented programming (teach-in procedure). Clearly arranged display of all relevant data on the screen. Individual seam programming with max. 13 steps and 29. ruffling values. Automatic mirroring of the first seam. Quick programm adaption to all garment sizes by means of automatic grading.

Jacket & Sleeve equipmentAttaching sleeve lining in armholes through the shoulder pad. Alternating top feed with needle feed for the safe feeding of extreme material thicknesses. Post bed design for optimum handling of the workpiece. Automatically switchable fullness device for optional fullness distribution in the upper or lower material ply. Automatically switchable stitch loosening device for a “soft” shoulder pad. Individually adjustable stitch loosening finger to adapt the thread quantity to the thickness of the shoulder pad. Thread trimmer and sewing foot lift facilitate the handling.

Jacket & Sleeve equipmentFinishing and simultaneous trimming of armholes. Edge trimmer for perfectly trimmed excess lengths of lining and shoulder pads. Alternating top feed and needle feed for the safe feeding of extreme material thickness. Post bed design for optimum handling of the workpiece. Automatically switchable fullness device for optional fullness in the upper or lower material ply. Automatically switchable stitch loosening device for a “soft ” shoulder pad. Individually adjustable stitch loosening finger to adapt the thread quantity to the thickness of the shoulder pad. Thread trimmer and sewing foot lift facilitate the handling

Serging Operations

Serge OperationsSingle-head overlock unit for serging of long fabric parts. This sewing unit offers excellent solutions for the rational serging of long skirt and trousers parts. Serging of the seat curve, the vent curve and the trousers hem can be integrated. The versatility of this unit makes it the ideal choice for flexible production cycles. The stacking process is automated which allows an overlapped working method. The control enables the free programming of different seam sequences. Thus, it is possible to serge a complete pair of trousers without having to readjust the unit. Performance: approx. 600 pairs of front and hind trousers in 480 min approx. 580 pairs of front and hind trousers with fly in 480 min.

Serge OperationsSerging front and hind trousers with or without kneelining. This machine offers you an excellent solution for the efficient serging of trousers parts with and without kneelining. Up to now it has been possible to process exactly cut knee lining only. Now even inaccurately cut lining parts can optionally be processed. The machine recognizes the contour of the cut parts by photocell automatically. The serging of the crotch and fly curve as well as of the trousers hem can be integrated. With the help of the separate step motor control for the differential bottom and top feed the Pegasus sewing head EXT makes it possible to distribute partial fullness in the kneelining. For difficult materials, such as e.g. stretch, you can establish material-relevant programmes. For a displacement-free processing of the kneelining you always start sewing from the waistband side. The differential top and bottom feed guarantees a constant fullness in the kneelining at any time. Perfomance: approx. 650 pairs in 480 min (front trousers with kneelining) approx. 450 pairs in 480 min. (complete trousers with kneelining)

Dart Machines

Run Stitching Darts & PleadsSew darts and waist pleats in trousers and skirts. With the compact sewing unit (double-chainstitch) you will produce darts and waist pleats of an up to now unrivalled quality. For changing between the operations “sewing darts” and “sewing waist pleats” nothing is required but a change of templates lasting a few seconds. The sewing unit processes all fabrics with a constantly high quality. The very short cycle times in combination with the fully overlapped working method enable an extremely high output.

Jet Pockets

Automatic Jet Pocket MachinesRunstitching of straight piped pockets, flap pockets and welt pockets. Manual feeding of all additional parts. Colour graphic display for programming up to 99 pocket programs and 20 sequences with up to 8 programs. Special sewing head with energy-saving direct drive. Separately driven center knife for accurate incision of the pocket opening. Reflected light barrier for flap scanning. Maximum precision of seam lengths and corner incisions by step motor technology. Double bobbin capacity due to large vertical hook. Needle thread and bobbin thread monitor for optimum safety while sewing

Automatic Jet Pocket MachinesRunstitching of straight or slanted piped pockets, flap pockets and welt pockets. Manual feeding of all additional parts. Fully automatic corner knife adjustment with automatic adaptation of the seam offset by means of flap slant recognition. Large colour graphic display with indivdually adaptable user interface. Needle thread and bobbin thread monitor for optimum safety while sewing. Large vertical hooks reduce bobbin changes.

Automatic Jet Pocket MachinesSpeed pocket: Maximum precision when producing trousers pockets. The newly designed Speed Pocket is characterized by a very good price/performance ratio. Using the latest step mortor technology for seam length and corner incisions it guarantees maximum precision when manufacturing trousers pockets. The sewing unit is specialized in runstitching of rectangular openings of piped pockets, flap pockets and welt pockets. The Speed Pocket is equipped with a downholder and a pocket bag clamp. The new pincer stacker allows easy stacking of trousers parts. Nine pre-porgrammed seam lengths can be called up via the control. The compact sewing unit fascinates by its maintenance-free technique and high efficiency. Performance: approx. 1.600 – 2.400 pockets / 480 min. (according to the field of application)

Pocket Setters

Pocket SettersAttaching jeans pockets in highest quality this sewing unit offers maximum flexibility and productivity when attaching jeans pockets. Creasing, sewing and stacking of the previously loaded work-piece is done automatically with the help of the latest computer and motor technology. Thus, you achieve a constantly high quality of the sewing result. Several work-pieces , as e.g. pocket and flap, can be attached at the same time. The especially easy user’s guidance is realized via a graphical operating panel and internationally comprehensible symbols. The software package DACAPO is optionally available. On the basis of a CAD programme it allows easy making and adaptation of pocket programmes Performance: ca. 2200 Taschen (2-Needle-Stitching)

Pocket SettersSewing unit for attaching shirt pockets. This sewing unit offers maximum flexibility and productivity when attaching shirt pockets. Creasing, sewing and stacking of the previously loaded work-piece is done automatically with the help of the latest computer and motor technology. Thus, you achieve a constantly high quality of the sewing result. Several work-pieces, as e.g. pocket and flap, can be attached at the same time. The especially easy user’s guidance is realized via a graphical operating panel and internationally comprehensible symbols. The software package DACAPO is optionally available. On the basis of a CAD programme it allows easy making and adaptation of pocket programmes Performance: approx. 2500 pockets (1-Needle-Stitching)

 

Bartack Operations

Bartack Operations

Typical GT690 Direct-Drive Electronic Controlled Bar Tacker. X-Y-Drive controlled by 2 stepping motors. Integrated Direct-Drive. Clamp lift by stepping motor (different heights programmable, also in sequences) Machine work without compressed air. Oil-free needle, no oil stand on material. Thread ends after cutting about 2.0 – 2.5 mm. Max. sewing speed 3,200 spm. CB-Hook (Central Bobbin). 89 sewing programms in machine memory. Data transfer by SD-Memory Card. 50 customized programs can be stored. Memory capacity of 20,000 stitches.

Bartack OperationsDurkopp Adler 511 CNC-controlled automatic lockstitch bartacker for light-weight to medium-heavy duty applications. Thread clamp instead of thread wiper for more safety, especially at the sewing start. Electrical thread tension for up to 5 programmable thread tension values wthin the seam pattern. Energy-saving mode for clamp lifting. CNC-control for individual and easy programming. Automatic check of bartack dimensions and clamping foot size avoid collisions. Free input of 9 seam patterns directly at the control panel. 25 sequences with up to 20 seam patterns each can be programmed.

Bartack OperationsSunstar Electronically Controlled, Bartack Sewing Machine. We realized a maximum sewing speed of 2.500SPM, which is the fastest in the world. And we thoroughly studied and analyzed all the sewing-related operation mechanisms regarding X-Y feed, thread trimming, wiper, pressing plate to bring the best productivity to the work site. You can clearly feel our product’s quality difference from the existing backtack sewing machine after comparing products. This series provide 30 types of basic patterns with diverse sizes and stitch length such as large-sized, medium-sized, small-sized and straight backtacking by the diverse purposes, and exert the prompt and powerful function in any sewing project. (Basic 32 patterns + additional 67 pattern = provide maximum 99 patterns)