MATTRESS MACHINERY

BEDLINE Series Automatic Mattress Finishing Line

BEDLINE Series is automated production line which is fully designed and implemented according to you production variables such as capacity, level of mattress versatility, general categories of mattresses, layout, existing machines, labour cost, etc.  BEDLINE Series provides neat and efficient production by eliminating handling, damage or dirt on the mattresses during the handling, operators’ fatigue, the volatility of the operators efficiency and the mess inside the factory. The decreased number of employees brings less headache of management and decreases the cost of your mattresses. “Versatility” is the keyword for the design of BEDLINE Series. Increased competition and incr eased requirements of your customers makes it inevitable to have a flexible setup. BEDLINE Series is completely designed for least volatility of production efficiency with respect to flexibility of your mattress types.

Specifications

• Accurate Edge Gluing with servo driven nozzles
• Center Gluing: Center gluing with 4×4 moving nozzles
• Standart Robatech AG (Swiss) hotmelt application system
• Auto size recognition (width-length-height): whatever you give to the system (without entering any input) is recognized, processed and sent to where it should be
• High-speed press and conveyors: 40 m/min. Additional Layer – felt ramp:
• Auto releasing system. Auto pressing cylinder to strengthen the bonding
• Pneumatic width adjustment of boxspring assembly tables for your single beds
• High speed tape edge station (KYK-S)
• Placing flexibility of the line on your floor plan with buffer and cross conveyors
• Automatic High Speed and High Quality packing with FULLPACK
• 45 seconds is enough for one standart mattress with 4-Bridge gluing combination
• Various automation solutions from 100 pcs to 2000 pcs daily production

KYK-S Automatic Mattress Tape Edge Machine

KYK-S is the one of the highest speed tape edge machine in the market with heavy duty, smooth PFAFF 5625 sewing head which is simply the strongest in the world.

The reduced training time and operator fatigue makes the tape edging operation much easier with the day long performance stability.

The motorized belt and the synchronized mattress rotating arm makes the operator stands stationary and brings easy cornering. Even the heavy premium mattresses are flipped within seconds thanks to heavy duty flipping system.

The adaptable continuous mattress flow system brings the mattress to the machine and takes it out to the next stations after tape edging is done. The continuous flow system lets the operator sew all the time and reduce a great deal of labor cost.

Specifications

• Easily produces 200-250 mattresses in 8 hours (190cm x 90cm)
• Standard PFAFF 5625 chainstitch sewing head
• Ergonomic design that allows high capacity even for heavy mattresses
• Comfortable cornering thanks to slippery conveyor metarial
• Full automatic proccess with a single foot pedal (All the speeds are auto – adjusted according to pressing amount)
• Automatic head lowering at the corners
• Minimum operator fatigue
• Full automatic parametric corner turning system
• Automatic foot lift
• Interpolated driven 90° mattress turning arm
• No deformation on the conveyors thanks to the arm load hanger system

SLICE-R Roll Slitter Machine

SLICE-R is a roll slitter which is used for cutting the roll of textile to the desired with of roll.

With its tempered blade it is able to cut even the hardest materials such as elastic non woven, knitted fabric, 3D spacer, leather, etc.

Unlike the machines in the market, SLICE-R has advance mechanisms in order to obtain precise slitting of the rolls without wasting your materials by unsuccessful cutting attempts. The strong tempered blade not only offers precise cutting, but also much longer durability. Automatic double side sharpening system, blade cooling and roller stabilizer presser support excellent cutting quality while ergonomic blade safety cover, motorized right-left motion of the blade and unlimited maximum cut width provides the highest efficiency and ergonomics.

Specifications

• Smooth nonwoven, knitted fabric, jacquard fabric, leather, 3d cutting thanks to robust structure and the blade
• Roller stabilizing presser for accurate cutting
• Heavy duty tempered blade for cutting various materials
• Motorized right – left motion of the blade mechanism
• Easy Pneumatic Guide Lock System
• Motorized right-left positioning of the blade
• Inverter driven positioning of the blade
• Ergonomic blade safety cover mechanism
• Double Side Automatic Blade Sharpening Mechanism
• Quick cutting of the rolls thanks to adapted sizing ruler
• Blade air cooling system
• Heavy duty blade